Field Rivet Demonstration at Lansing Community College West Campus

#60 Boyer pneumatic field rivet hammer air charged, gas forge heating rivets to 1600F, pneumatic holder-on ready to grip a heated rivet while the shank is hammered to form a button head shape.

Students from Scott Poe’s advanced welding class learned how the massive, shop-fabricated bridge towers with millions of shop-driven rivets were constructed and how the ironworkers field-riveted the tower sections together during erection of the bridge.

Field rivet demonstrations at Lansing Community College West Campus give a younger generation of craftsmen and women an opportunity to witness an industrial process no longer used in steel fabrication. Riveting is an industrial process that many in the engineering community today have little knowledge of, yet civil engineers and the students who drove rivets during the LCC field rivet demonstration will likely encounter riveted structures during their careers. There are many famous riveted bridges across the USA currently in use, and knowledge of the way they were constructed is important for their maintenance and repair.

A major issue is the lack of knowledge of the differences between shop-driven rivets and field-driven rivets. Most riveting in the shop during fabrication used rivet machines, power driven using hydraulic pressure or compressed air. (Driving rivets in the shop with a hand-held pneumatic hammer was only done when unavoidable.) On the other hand, during erection of a bridge, the pre-fabricated riveted members were connected with field riveting, the connections designed to take into account the difference between field- and shop-driven rivets. (PSI shear and bearing values of power driven rivets were higher than hand driven rivets*.)

Vern Mesler, 2024

*Transactions of the American Society of Civil Engineers, volume 97 1933

Photo: Nan Jackson, 2024 Vern Mesler describes the history of the Boyer field rivet hammer, Lansing Community College West Campus.
Photo: Nan Jackson, 2024 Vern Mesler describes the history of the Boyer field rivet hammer, Lansing Community College West Campus.
Photo: Nan Jackson, 2024 Roger Morrison prepares students for driving rivets with field rivet hammer using the rivet training fixture.
Photo: Nan Jackson, 2024 Roger Morrison prepares students for driving rivets with field rivet hammer using the rivet training fixture.
Fabrication of Mackinac Bridge Towers, American Bridge Co., Ambridge PA (circa 1955) Copyright: State of Michigan (used with permission for ISP Chronicle)
Fabrication of Mackinac Bridge Towers, American Bridge Co., Ambridge PA (circa 1955) Copyright: State of Michigan (used with permission for ISP Chronicle)
Photo: Vern Mesler, 2023 Shop Riveted Tower, Mackinac Bridge Labor Day Walk
Photo: Vern Mesler, 2023 Shop Riveted Tower, Mackinac Bridge Labor Day Walk
Photo: Nan Jackson, 2024 Roger Morrison demonstrates driving field rivets with the Boyer rivet hammer.
Photo: Nan Jackson, 2024 Roger Morrison demonstrates driving field rivets with the Boyer rivet hammer.
Photo: Nan Jackson, 2024 Jeff Haynes, rivet heater, uses tongs fabricated by craftsman/ artist Jeff Seelye.
Photo: Nan Jackson, 2024 Jeff Haynes, rivet heater, uses tongs fabricated by craftsman/ artist Jeff Seelye.
Photo: Transactions ASCE, vol 97, 1933 Shop-Riveted Tower Column Section, George Washington Bridge (NJ-NY
Photo: Transactions ASCE, vol 97, 1933 Shop-Riveted Tower Column Section, George Washington Bridge (NJ-NY
Photo: Vern Mesler, 2023 20,550-ton shop-riveted towers of the George Washington Bridge with approx. 500,000 field-driven rivets in each tower. (Transactions ASCE, vol 97, 1933)
Photo: Vern Mesler, 2023 20,550-ton shop-riveted towers of the George Washington Bridge with approx. 500,000 field-driven rivets in each tower. (Transactions ASCE, vol 97, 1933)
Photo: Nan Jackson, 2024 Structural Fabrication student drives a rivet during demo at Lansing Community College West Campus.
Photo: Nan Jackson, 2024 Structural Fabrication student drives a rivet during demo at Lansing Community College West Campus.
Photo: Nan Jackson, 2024 Student prepares to drive a rivet during demo at Lansing Community College West Campus.
Photo: Nan Jackson, 2024 Student prepares to drive a rivet during demo at Lansing Community College West Campus.
View of column-sections at boxing skids. One column-section has been riveted and is ready for the milling operation; the other is in the reaming and drilling stage. (The Golden Gate Bridge Report of the Chief Engineer, p. 238)
View of column-sections at boxing skids. One column-section has been riveted and is ready for the milling operation; the other is in the reaming and drilling stage. (The Golden Gate Bridge Report of the Chief Engineer, p. 238)
Photo: Vern Mesler, 2021 Shop-riveted South Tower, with 600,000 field-driven rivets, Golden Gate Bridge, CA
Photo: Vern Mesler, 2021 Shop-riveted South Tower, with 600,000 field-driven rivets, Golden Gate Bridge, CA
Photo: Nan Jackson, 2024 Rivet demo at Lansing Community College West Campus
Photo: Nan Jackson, 2024 Rivet demo at Lansing Community College West Campus
Photo: Nan Jackson, 2024 Kevin Schraft operates pneumatic holder-on as student drives rivet.
Photo: Nan Jackson, 2024 Kevin Schraft operates pneumatic holder-on as student drives rivet.
Photo: Nan Jackson, 2024 Brian Skogheim (Advanced Manufacturing Programs Director) with student and Roger Morrison at rivet demo, Lansing Community College West Campus
Photo: Nan Jackson, 2024 Brian Skogheim (Advanced Manufacturing Programs Director) with student and Roger Morrison at rivet demo, Lansing Community College West Campus
Photo: Nan Jackson, 2024 Vern Mesler presents to Structural Fabrication students at Lansing Community College West Campus.
Photo: Nan Jackson, 2024 Vern Mesler presents to Structural Fabrication students at Lansing Community College West Campus.
Design Specifications: Permissible Unit Stresses. Transactions of the American Society of Civil Engineers, Volume 97, 1933. Paper No. 1820. George Washington Bridge: Design of Superstructure.
Photo: Nan Jackson, 2024 Rivet demo at Lansing Community College West Campus
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Photo: Nan Jackson, 2024 Rivet demo at Lansing Community College West Campus

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